FTTH Wire Manufacturing Line – State-of-the-art Manufacturing System
Did you know that up-to-date glass-fiber cable systems are capable of running at velocities of up to 190 m per minute? This astonishing productivity is made possible by innovative fabrication techniques designed for swift output.
These configurations are built to process diverse cable types, such as service cables and compact buffered wires. The streamlined form factor, typically below 26 meters, renders them perfect for modern facilities.
Incorporation into automated manufacturing systems ensures smooth functioning. Through MES/ERP connectivity, these fiber secondary coating line fabrication lines deliver unparalleled precision and efficiency. This renders them the leading option for enterprises seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Efficient manufacturing setups are key to meeting the growing need for steadfast connections. Such mechanisms are designed to create high-quality fiber optic cables that energize modern networks. By leveraging modern innovations, they ensure exactness and swiftness in every step of the manufacturing process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include bare fibers reinforced with iron or FRP materials, combined with shielding casings. This produces a durable and efficient solution for fast digital connectivity.
It supports various substances, such as PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Additionally, the four-head fiber discharge system offers precise tension control, keeping precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are revolutionizing the way fiber optic cables are produced. Our cutting-edge machinery merges precision, efficiency, and cutting-edge technology to produce premium performance. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
At the heart of our system is a specialized 50mm extruder designed for precise material distribution. This ensures consistent quality in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fiber coloring machine handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Benefit |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| Nine-meter Cable Storage | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP System Compatibility | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Value Proposition |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Efficient Power Usage | Reduced operational expenses |
| ≤0.02dB/km Loss | Top operational efficacy |
| Ergonomic Design Height | Enhanced operator comfort |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.